Brian
Porman’s summary of the video taken by Chris Hebbard at a silver soldering
demonstration at our May, 2002 club meeting at Tennis Cove. The video is
available to members to borrow. Generally, anything not in brackets are
Tom’s words.
GENERAL SILVER SOLDERING
*Silver solder [SS] wiIl join almost anything (metal), except aluminium.
It is strong and easy to do.
*You can silver solder piano wire WITHOUT losing the temper,
(No guarantee on YOUR temper!).
*Only use 245 grade, that is 45% silver. The SS sold at
Hardware shops is usually only 5%.
(Enquip @ 40 Orchard Rd, Brookvale has 45% silver rods at $20 for 5x500mm
rods, 1.6mm dia each. They also have flux). Flux, recommended
is a gel, not powder type - eutectic 1000".
*When soldering, cleanliness is next to godliness. Cleaning is
vital, but do not use anything that is explosive such as turps, degreasers
etc. Do not use glue for fixing in place.
*The safest for cleaning is Eucalyptus. Use it all the
time.
*ALWAYS clean before sanding otherwise grease is rubbed into metal.
Sand after cleaning to remove traces of eucalyptus and to give a key to
the solder.
*SS will bridge small gaps so not essential to have metal to metal
contact.
*Only use a little flux, as this has to be cleaned off afterwards.
Flux if left will cause corrosion.
*Propane is clean compared to acetylene which is dirty.
(a propane torch with a jeweller’s point was used by Tom).
*Note that SS always flows towards the heat.
*Heat to pretty hot at which time the gel flux goes liquid - the piece
goes orange. Touch rod in flame then blob of solder will flow and
follow the heat.
*Must get rid of flux.. Easiest is to dip in white vinegar. For
10 minutes, then wash off vinegar and buff.
*Boiling water will remove flux but takes longer than vinegar.
* If you need a heat sink that is, a way to stop, say a
wheel heating up whilst soldering a collet, then wrap in front of wheel
with a wet tissue. (Tom stated that he uses this technique all the
time.)
*If joining say, wire to a brass plate, that is a small thing to a
large metal piece, then have to be careful NOT to overheat the wire, as
it will heat up much quicker than the brass. Heat the brass, not
the wire, (which has been fluxed) then touch SS to wire. ( Whooshter
) The blob of SS will immediately flow and weld wire to plate.
*The next step is to NORMALISE the wire. That is, relieve
the stresses, by reheating to a lower temperature. This is done
by graduating the heat application over the wire; as if feathering
out as in sanding. More heat at the centre of work but nowhere
near the original heat. Less heat away.
SILVER SOLDERING PIANO WIRE
*Never braze as this process is too hot. Silver soldering will
not wreck the wire.
*Careful not to get the wire too hot as it will suddenly blacken with
oxide and will not solder
*Let cool down then NORMALISE, that is re-heat to a lower heat.
*With piano wire dunk in oil (any oil, old engine oil OK) not
water. The cooling is slower in oil.
*You cannot re-temper piano wire, it will only go brittle.
*A further point when using steel is to have a spray bottle of water
& baking soda (sodium bi-carbonate). This also applies to soft
soldering, and is to kill the vinegar. Failure to kill
the vinegar results in severe rusting.
BENDING PIANO WIRE
*The trick is the correct temperature.
*At the point where bend is required heat so that the colour just turns
to straw. Bend using pliers then NORMALISE by heating both sides
of the bend for some distance with the feathering technique of less heat
at the furthest point. The heat is just under straw ie a slight colour
change. Then plunge into oil.
Tom Sparkes is a World renown manufacturer of Oboes (and repairer
of all types of musical instruments). |