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(RCAS Newsletter July 1998)
Our radio's servos move the airplanes control surfaces in accordance
with our desires. In almost every case, though, there is some linkage
between the servo and the control surface: specifically between the servo's
output arm and the surfaces control horn. We usually call this linkage
the control rod.
There are several types of rods used for this purpose,
each with its own good and not-so-good features. Exactly what type
connection you use will depend on what the designer calls for, what
you are comfortable installing, or maybe what you happen to
have on hand at the time. We'll go through the general types and
explain them.
Dowel/Wood Rod:
Wooden dowels and balsa square rods are still common on smaller planes
and gliders, where there is not much force involved, lightness is critical,
and where little sideways forces are expected from aircraft manoeuvering.
Wire rods are used at the ends. held in place by thread and glue.
Nyrods:
These are sold at hobby shops in several grades of stiffness and work
beautifully; they're easy to install, the end fittings just screw in, and
they will handle curvatures nicely. If curves are made smoothly,
there is very little friction. But nyrods do have disadvantages - they
must be supported every few inches along their length, they expand and
contract with temperature changes, and can have a tiny bit of slop as the
nyrod squiggles around in its tube. Great for sport planes, not used much
for competition or larger planes.
Wire:
Unsupported wire is often used for short links, such as the links between
aileron horns and their servo. Also used at the ends of other types of
rods to provide for connections to servo and control horns.
Supported Wire:
A special method, using music wire for its strength, and nyrods as
the support and for bearings, is sometimes used where positive control
is needed along with the nyrods ability to bend. The wire is encased in
an outer nyrod shell, using short lengths of inner nyrod as support and
bearing surface. This system will tolerate slight smooth bending. but does
not have the expansion problems that a pure nyrod would. It does require
the same periodic supports along its length that nyrods do.
Housed
Cable:
Cable, running in a plastic housing. is commonly used for throttle
control or other uses where loads are light and there will be bends to
go around. A throttle cable can go through some amazing contortions and
still have little friction. The main disadvantage - cable can stand very
little compressive load. If cable is used for nose gear steering. you may
have good positive steering when the cable pulls, and mushy, unreliable
turns when the cable is pushing. End fittings for devises must be soldered
on.
Pull-Pull Cable:
Under the right circumstances and with the
right hardware, pull-pull is a neat way to go. Most commonly used for rudder
and sometimes for elevator control. pull cables are light strong, and positive.
Used heavily throughout the gears on full size aircraft from flying fleas
to R-17s. For model use, cables require a ball bearing servo. and special
fittings for adjustment. They also must run reasonably straight
Arrowshafts:
The modern version of wood dowels, these are used where strength and
precision are paramount and can be either aluminum or carbon fiber tubing.
They require a straight unobstructed run, and special end fittings must
be made or bought to attach wire for clevis attachment Arrowshaft control
rods are often used for pattern and larger planes; they are strong, light,
do not expand and contract much if at all, and are very precise in operation.
The accompanying figure illustrates an example of each of the rod types,
along with typical attachment methods for wire ends. The actual attachment
to servo arms and control horns also has many variations.
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